It’s no surprise that pet food manufacturing is a lucrative industry in a country, including over 175 million dogs and cats. Pet food comes in various forms, including kibble, wet, and freeze dried choices, and is designed primarily for home animals. Pet food manufacturing methods are similar to human food, with strict regulations and cleanliness protocols to ensure product safety.
Pet food manufacturing was never safer or more efficient, thanks to today’s standards in safe handling, safety systems, and traceability practices. Here are the critical elements involved in pet food manufacturing for you to understand the process better:
Pet food is made to supply maximum nutrition to your pet at any age. This means that pet food must be made with safe and healthy ingredients. Moreover, you should work with reliable suppliers to ensure you get the best raw ingredients. Working with a reliable supplier guarantees traceability and visibility if a raw product fails to meet safety standards.
Most pet foods are made up of a combination of meat breakdown products, vegetables, and grains. Although raw pet ingredients are strictly regulated, pet food frequently contains animal parts unsuitable for humans to consume. The GAPFA defines modern pet food ingredients as “animal parts excess supply to the human food industry requirements.” By-product meals include liver, lung, kidney, and numerous meat by-product meals.”
Pet food manufacturers should design their facilities with proper hygiene and sanitary measures, such as hand washing and sanitization features, disinfectants, and healthy airflow, all through the facility to keep pets healthy and workers safe.
Quality Materials – Stainless steel machinery is used in every reliable pet food manufacturing company. This is because stainless steel is simple to clean and sanitize and is long-lasting and rust resistant. Furthermore, stainless steel machinery is frequently customizable, allowing you to ensemble your facility for peak effectiveness and flow.
Hand washing Facilities –Washing hands is essential in any food manufacturing plant. Giving your workers properly marked and accessible stations prevent cross-contamination and keep harmful bacteria at bay.
Protective Coating – It is advisable to install special covering on facility walls that handle raw ingredients, especially raw meat products. This prevents bacteria from concealing in nooks and crannies and makes cleaning easier.
To maintain safe and healthy practices, ingredients must be monitored at every production stage. For proper monitoring, the following aspects should be taken into account:
Arrival: When ingredients start arriving at a facility, double check that all packaging is preserved and that the ingredients are managed to keep at the correct temperature during transportation. You should also ensure that the transport vehicle is washed properly or sanitized before loading ingredients.
During Manufacturing: Once the ingredients arrive at your facility, it is your responsibility to ensure that they are adequately performed to remove dangerous bacteria. This usually includes cooking ingredients at a high enough temperature that harmful bacteria cannot survive. This “kill step” is defined by the Pet Food Institute as “the occasion in the manufacturing process that eradicates potentially deadly pathogens.” Additionally, amenities should be routinely inspected for the presence of specific pathogens as well as metals during the manufacturing process.
Traceability: protocols are the most efficient way to ensure stable food safety. These practices include checking product shields, performing merchandise quality checks, testing product PH, running tests for bacteria, and guaranteeing that ingredient sources deliver high-quality raw materials. Implementing traceability practices enables you to discuss challenges that come during manufacturing more quickly.
Pet food manufacturing is a long process that entails a lot of procedures and security protocols that should be taken care of at every cost. If you are looking for the most reliable pet food manufacturers, get in touch with our experts at Green Mountain Animal, as we provide pet food manufacturing in small and bulk quantities.
Contact us today, we would love to hear from you!
GREEN MOUNTAIN ANIMAL LLC
75 Catamount Drive
Milton, Vermont 05468